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Attach the Plywood to the Table Frame – Place the plywood flat at the ground. Turn the patio table body upside down, on top of the plywood. This way you may effortlessly ensure the plywood is targeted on the body with even spacing on each aspect.
Next we need to attached the Plywood to the Table Frame. You may want to drill thru the steel desk frame so that it will make holes for the screws to connect the body to the plywood… OR most patio tables have little tabs protruding around the interior of the frame with holes in them (see photo). These holes typically have little rubber portions that the glass could relaxation on. Pop these rubber pieces out and you have a few ideal sized holes to screw the frame securely to the plywood! Just make certain you’ve got a screw on the right period to dig into the plywood but NOT go all of the manner via. That right length relies upon on the thickness of the plywood you decide to use.
Apply the Vinyl Cloth to the Table Top – Now that your table base is securely fastened to the plywood pinnacle, flip the table returned over in order that it’s miles right facet up. Now is the time to suit the Vinyl Cloth to the desk pinnacle.
The Vinyl Cloth is a bit stretchy. If your cloth has a sample make certain that it’s miles immediately. Make positive to overlay the cloth lightly around every side of the plywood. Keep in mind that in a later step you’ll be securing the fabric to the bottom of the table top with staples.
Once your material is in function circulate onto the following step.
Now that your vinyl material is flawlessly in place, you could relaxed your Polycarbonate/plastic sheet down on top.
Be certain to remove the plastic dangle wrap from each side of the Polycarbonate and to cast off any stickers or rate tags. Make sure to area the Polycarbonate immediately and square above the plywood/vinyl. Both the Polycarbonate and Plywood are the same length (4′ by way of eight’) so that they ought to line up perfectly.
Once the plywood and Polycarbonate are lined up, cozy the Polycarbonate with the special screws which can be sold with it. These screws have a bit of rubber underneath every so they won’t permit water to leak through. Shop round and try and discover some screws with the rubber which are flat heads. We best had hex heads (as seen within the images) however we plan to locate some flat heads and replace the hex heads so they’re fine and flat to the desk.
Don’t over tighten your screws. Tighten just enough to squish the rubber washer down a bit. The screws will go through the Polycarbonate and through the vinyl and into the plywood. Make positive your screws are the right length (depending at the intensity of plywood you use) You don’t want the screws to be too long and stick out of the bottom.
Tighten and Staple the Vinyl Underneath the Table – For this very last step we determined it simplest to flip the desk the other way up one closing time. With the desk the other way up, you may fold over any excess vinyl from the sooner step. Fold it tight to the underside of the tabletop and comfortable with a few staples.
Once completed you have got a brand new, heavy duty table. It is also safer as it won’t shatter in case you get a massive storm. The very last benefit is that you could definitely customise your layout based at the material you pick. You should go with a solid shade or use a sample like we did.