Typically, the development procedure and masonry can be tedious, time ingesting, and luxurious. To triumph over the hardships and troubles encountered at some stage in creation, numerous methods of production is being considered and advanced. Simultaneously, materials and equipment used for production also are being fabricated to beautify the first-rate of production and furthermore decrease the time and cost. Interlocking bricks is one such advancement within the creation enterprise.
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Interlocking bricks are the enhanced form of conventional clay bricks. Each brick is constructively designed to lock itself to the other bricks round without using mortar. The self-locking is achieved using shear-key and lock mechanism. Based at the layout, the form of shear-key will vary and a complimentary lock is supplied on the other facet of brick. Load transfer is accomplished by shear transfer and gravity.
Interlocking bricks are compressed and stabilized earth bricks which contributes to power of the shape. They are generally not subjected to baking. Interlocking bricks are available various sizes and locking structures depending at the provider. A ordinary brick length is 230x100x75mm (9x4x3 in). The fee of inter-locking bricks varies from zero.5$ to 2$ (Rs. 30 to Rs. One hundred fifty).
How are Interlocking Bricks made?
High fine interlocking bricks are manufactured from cement, sand and Stone dirt mixed collectively in suitable proportions. The required materials are batched and mixed proportionately. Once the desired blend is ready, it’s far then compressed to shape bricks with suited interlocking styles. The compression is done by using the usage of hydraulic compression gadget. The bricks are then subjected to curing for about 7 days.
Once the curing is achieved, the cement units and bonds with sand adding to the stableness of the brick. Whereas the soil compression provides strength and density to the brick. The interlocking bricks are available extraordinary designs, finishes and styles.
Benefits of Inter-locking Bricks
During earthquakes, there are various stresses acting at the shape. Conventional bricks are not fully prepared to switch the seismic hundreds in the course of the structure since the most effective medium of load transfer is the mortar. If the mortar fails then the complete shape fails underneath seismic forces. Interlocking bricks are an powerful and verified earthquake resistant creation materials. The self locking sample of the bricks enables the seismic forces to tour throughout the whole shape equivalently.
Does not require plaster paintings
Plastering can be time ingesting and high priced in case of traditional wall creation. Plastering of walls can be absolutely eliminated by means of the usage of truthful confronted bricks of your preference available in the market. If required the walls can be given a smooth finish by means of applying a skinny layer of paint. Since these bricks are self-designed that offers a neat end, the protection value is minimized.
Provides cooler interior
High compacted bricks commonly bring about better density, which in turn converts itself into excessive thermal mass. Henceforth, the walls product of excessive compacted bricks generally supply warm interiors. Interlocking bricks are less warmness extensive. The exams have shown that interlocking bricks provides a miles cooler indoors (3oC – 5oC). This enables lesser/no use of air conditioners ensuing in minimized strength consumption and extra cost saving.
Unskilled / Fewer Labours
In case of Conventional brick laying, professional labour is needed for checking water level, spirit stage and diverse different operations. Therefore a layman or an unskilled labour may also find it difficult to analyze the traditional techniques of construction. Whereas interlocking bricks production allows an unskilled labour to without problems observe up on the construction method. It also gives diverse possibilities for an entrepreneur.
Since there’s little need of mortar within the production process, the price of buying cement, sand, mortar and stone dust may be disregarded. Also the price for transportation also can be immensely decreased in conjunction with the fee on skilled labour. It does no longer require plasterwork, minor bar bending work, lesser cement and less labourers consequently contributing to the general cost discount of the development undertaking.
It is proved because the maximum time green way of construction. The ordinary conventional bricks must be cured for about 21 days whereas the self-locking bricks require handiest 7 days of curing. In addition to that, time required for setting and curing of the structure may be diminished completely. By eliminating all the time eating duties, the project may be finished quicker.